Industrial matters are a bit complex compared to residential matters. While junk from home and other materials can be moved by smaller machinery, the case is different in the industrial sector, especially when one is dealing with bulk material handling. conveyors are an example, of bulk material handling systems.

Learn more about conveyors


The uses of conveyors vary depending on the product being moved, the location and also the distance where the materials are being moved. The standards for conveyors define and measure volume of product, load capacity, maximum load, number of pieces per time unit, and the speed and flow of materials.

Coal ash handling systems

The systems are created in a way that facilitates efficient and safe transfer of ash from boilers to the storage units. There are different ways of handling residuals from coal, and different types of handling systems as well. The main ash residues comprise of fly ash and bottom ash.

Fly ash

Fly ash is generated by burning coal. It is pushed out of the boilers by flue gases, and typically removed via thee chimneys. The main challenge of this ash is to trap it before it gets to the outside air. For reduced maintenance and wear, fly ash systems are manufactured from abrasion-resistant, heavy-duty steel. The systems operate by directing the ash vertically or horizontally using vacuums. From the vacuums, the ash is directed to the filter receiver, which processes thee ash to bins and lock hoppers. Soon after, the ash is fed to beneficiation equipment, which translates it to recyclable material.

Bottom ash handling systems

Bottom ash is more complex than fly ash, due to its physical nature of versus fine particles. The combustion residuals at the sides and bottom areas are scrapped into the ash hopper below the boiler. Soon after, they are fed to the conveyor systems that use air and a drag chain assembly to transport the solids in an airtight space to the primary crusher. The work of the crusher is to reduce the solids to manageable sizes. The ash is then carried to the secondary crusher to reduce the particles further before transportation by external facilities.

Merits of the bulk handling systems

The systems are a huge investment. However, you are sure of maximizing productivity, increasing output, enhancing safety in working places, and controlling costs. You can never compare that working ability of the machines with that of employees. The machines tend to be more fast and efficient. As a result, you end up hiring less employees, which results to low wages. Another benefit of the machines is that, they come in different sizes, which also means varying prices. This aspect gives room for growth for upcoming industries.


They key to enjoying Bulk material handling systems is understanding the roles you expect them to play. Once you get the right machinery for the correct task, you will enjoy the outcome of the work being done. Their main functions are to transport, store and protect goods. Most importantly, do not forget to give the machines the care they deserve.